面料選擇:高強(qiáng)度滌綸長(zhǎng)絲采用噴水織機(jī)以格子織造的方式織造。底布重量≤100克/平方米。坯布化退漿,成品有效寬度確定為150mm,這樣既能提高迷彩網(wǎng)面料的拉伸和撕裂強(qiáng)度,又能減輕彩網(wǎng)的重量,方便架設(shè)、使用和運(yùn)輸。
Fabric selection: High strength polyester filament is woven using a water jet loom in a grid weaving manner. The weight of the base fabric is ≤ 100 grams per square meter. The grey fabric is desized, and the effective width of the finished product is determined to be 150mm. This can not only improve the tensile and tear strength of the camouflage mesh fabric, but also reduce the weight of the color mesh, making it convenient for installation, use, and transportation.
圖案設(shè)計(jì):在開(kāi)發(fā)面料時(shí),要注意面片顏色與面片面積的匹配比例,使面片之間的過(guò)渡更加平滑自然,圖案斑點(diǎn)的設(shè)計(jì)更加科學(xué),與自然光投射的斑點(diǎn)深度更加一致。它具有立體層次感,符合自界的實(shí)際情況,從而使偽裝特征更加顯著。
Pattern design: When developing fabrics, it is important to pay attention to the matching ratio between patch color and patch area, making the transition between patches smoother and more natural. The design of pattern spots is more scientific, and the depth of spots projected by natural light is more consistent. It has a three-dimensional sense of hierarchy, which is in line with the actual situation of self boundary, thus making the camouflage features more prominent.
涂料的選擇:為了保證涂料能夠均勻分散在漿料中,它具有良好的穩(wěn)定性、較強(qiáng)的著色力、良好的遮蓋力和優(yōu)異的耐光性??蛇x用品種多、色譜廣、色澤鮮艷、著色力高的有機(jī)涂料(白色涂料選用紫外光譜反射率高的無(wú)機(jī)材料)。
Selection of coating: In order to ensure that the coating can be evenly dispersed in the slurry, it has good stability, strong coloring power, good covering power, and excellent light resistance. Organic coatings with a wide variety of colors, bright colors, and high coloring power can be selected (white coatings use inorganic materials with high UV spectral reflectance).
阻燃彩色整理:通過(guò)涂層方法賦予織物耐久性和阻燃性能。選用環(huán)保阻燃劑和涂料膠,按8:5的比例混合,輔以所需的有機(jī)和無(wú)機(jī)顏料。然后將面料兩面刮一次,一面的重量約為20~25g/m2,然后在160°C烘烤40s..這樣可以有效防止后續(xù)印刷過(guò)程中色漿滲透造成的正反色相互影響,進(jìn)一步保
Flame retardant color finishing: imparting durability and flame retardant properties to fabrics through coating methods. Select environmentally friendly flame retardant and coating adhesive, mix in an 8:5 ratio, supplemented by the required organic and inorganic pigments. Then scrape both sides of the fabric once, with a weight of approximately 20-25g/m2 on one side, and bake at 160 ° C for 40 seconds This can effectively prevent the mutual influence of positive and negative colors caused by color paste penetration during the subsequent printing process, further ensuring
證偽裝網(wǎng)顏色的準(zhǔn)確性。這種方法不僅可以滿足織物阻燃的技術(shù)要求,而且可以在織物的兩面印刷背景色,從而減少印刷次數(shù)。
Verify the accuracy of the camouflage net color. This method not only meets the technical requirements for flame retardancy of fabrics, but also can print background colors on both sides of the fabric, thereby reducing printing times.
印花漿料的選擇:涂層對(duì)纖維沒(méi)有親和力,不能像染料一樣通過(guò)與纖維的相互作用進(jìn)行染色。涂層與纖維的結(jié)合必須依賴(lài)于膠膜的涂層和粘合劑高分子對(duì)纖維的粘附。按照底漆:面膠:消光PU膠=4:
Selection of printing paste: The coating has no affinity for fibers and cannot be dyed through the interaction with fibers like dyes. The combination of coating and fiber must depend on the adhesion of the coating of the adhesive film and the adhesive polymer to the fiber. According to primer: surface adhesive: matte PU adhesive=4:
3:3的比例,加入2%的交聯(lián)劑、4%的鈦白漿(提高涂料的遮蓋力)和1%的防霉劑,用增稠劑調(diào)至合適的粘度,攪拌均勻,制成印花漿備用。將所需顏色的顏料漿加入到印刷漿料中,攪拌均勻,印刷。干燥后印刷表面無(wú)粘連現(xiàn)象,各項(xiàng)牢度較好。
3: Add 2% cross-linking agent, 4% titanium dioxide slurry (to improve the covering power of the coating), and 1% anti mold agent in a ratio of 3. Use a thickener to adjust to the appropriate viscosity, stir evenly, and prepare a printing paste for later use. Add the required color pigment slurry to the printing slurry, stir evenly, and print. After drying, there is no adhesion on the printed surface, and all items have good fastness.
確定面料、涂料、漿料后,對(duì)阻燃整理后的面料進(jìn)行印花打樣和配色。配色后,需要準(zhǔn)備每種顏色制作所需的色漿。色漿準(zhǔn)備好后,需要重新做一個(gè)樣品,確定每種顏色的色光是否符合要求。只有滿足色光要求,才能用于平網(wǎng)印刷。
After determining the fabric, coating, and slurry, print, sample, and color match the flame retardant treated fabric. After color matching, it is necessary to prepare the necessary color paste for each color production. After the color paste is ready, a new sample needs to be made to determine whether the color brightness of each color meets the requirements. Only when the color and light requirements are met can it be used for flat screen printing.
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